The company is consider as medium size and located in 10th of Ramadan industrial zone area A2 pieces no 1/5/16. The company is able to dye all kind and types of cotton, polyester, wool and acrylic yarn.
Main Source of Pollution:
The waste water is the main source of pollution due to a huge amount of water usage of 750 m3 / day in bleaching, dyeing and mercerization process which consume about 50 tons / month caustic soda discharged directed to the sewer system adding to some other organic compounds like acetic acids for neutralization and others in the dyeing process.
Environmental compliance Implemented Options
Replacement of the old and traditional mercerization with the new closed cycled one to reduce the hydraulic and pollution loads of alkaline and organic compound.
Environmental and Economic Benefits
Environmental benefits:
Investment Cost: 1,500,000 L.E.
Economic Returns: 530,000 L.E per year.
Return Period: 35 months.
Al Hellal Tricot Factory manufactures knitted fabrics and readymade garments. Dyeing and finishing is also done on site. There are 320 employees working two shifts, six days/week.
Environmental compliance Implemented Options
Environmental and Economic Benefits
| Options | Environmental benefits | Economic saving / year (EGP) | Investment (EGP) | Pay-back period (months) |
|---|---|---|---|---|
| Quality control laboratory | Wasted water reduction: 1250 m3/year CO2 reduction: 4 t/year |
264,000 | 230,000 | 10 |
| New equipment and rearrangement in the dye house | Wasted water reduction: 2600 m3/year CO2 reduction: 9 t/year |
986,000 | 2,700,000 | 33 |
| Total | 1,250,000 | 2,930,000 | 28 |
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